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MDC
Research
& Development

Nearly 20 years of real-world testing and continuous innovation — discover how MDC engineers and tests every caravan and camper trailer before it reaches you.

For nearly 20 years, Market Direct Group (MDC) has been at the forefront of innovation in the off-road camper and caravan industry. Our commitment to excellence is built on rigorous real-world testing and continuous product refinement, ensuring every MDC product is truly fit for purpose—whether on-road or tackling Australia’s harshest terrain.

At MDC, research and development go beyond theory. Every product is tested where it matters most—in the field. From remote outback tracks to rugged mountain trails and coastal highways, our campers and caravans are put through their paces in real-world conditions before they reach our customers. Our dedicated team—spanning management, sales, admin, and manufacturing—actively participates in product testing, ensuring that our designs meet the highest standards.

We collaborate with industry experts, 4WD professionals, and real-world adventurers to fine-tune and improve our products, gaining invaluable insights from those who use them daily. Additionally, our strong connection with customers via social media and third-party reviews allows us to integrate direct feedback into our development process, ensuring continuous innovation and reliability.

Our dedication to practical testing and customer-driven improvements has made MDC a trusted national industry leader. But we don’t stop there. We are committed to ongoing research and development, so when you take your family on your next adventure, you can “Escape with Confidence.”

The Test of Time

Simulated weathering and long term use is an important tool in the MDC design and testing workshop that enables us to deliver a class leading product. The components on your new MDC camper or caravan that are exposed to the elements have been tested in house for durability. Incorporating our very own accelerated weathering station lets us simulate years of exposure to UV rays, salt spray and degradation in a very short time. MDC’s research,  product development and product testing is another reason you can Escape With Confidence in an MDC Camper or Caravan.

MDC Structural Design

Building industry-leading off-road campers and caravans requires incorporating the latest in cutting-edge technology. Ensuring your new MDC or AUSRV camper or caravan is strong, durable, and compliant in every way is done using 3D design software that incorporates Finite Element Analysis (FEA). FEA simulates the real-life stresses and loads and displays the results ensuring success in prototype development.
Every chassis and suspension design is refined to meet every necessary criterion before the first piece of steel is cut and welded, ensuring your new product is class-leading with Australia’s leading structural warranty. Using the latest in 3D design software allows our engineers to create each component and apply changes quickly and easier ensuring you can Escape With Confidence.

Suspension

MDC has been a leader in off road camper and caravan design for many years. Our reputation and performance have ridden on our trailing arm suspension design, combined with the MegaHub and MegaStub hubs and axles. Seen as the toughest and most dependable off road suspension in MDC’s market segment, there is much behind the scenes that contribute to excellence in design.

Shock Absorbers
Size matters when it comes to shock absorbers and the Tough Trax product is big. Large bore shock absorbers resist fade and perform longer due to their higher capacity oil storage. The Tough Trax product has been tested extensively on our own fatigue testing machine at the factory, outlasting all others to be the best performer.

Mega Hub
Our Megahub design incorporates large parallel Timken bearings, allowing higher loads and longevity. Capable of 3 tonne ATM rating on MDC caravans, the 12″ Megahub is amongst the strongest on the market. The Megahub also uses 14mm wheel studs for superior strength and reliability

MegaStub
The parallel axle is 45.5mm in diameter and is made from high-strength steel. Tested and approved for a 3-tonne ATM on a single-axle caravan, it’s tough and durable to give you a higher degree of reliability when you need it.

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